Is a Continuous Pyrolysis Plant Right for You?

Based on new environmental regulations, there is an rise in the manufacturing of continuous pyrolysis plants to have a non-pollution production process. The good thing is that just in case you continue to have your batch pyrolysis system, some suppliers may help you in upgrading it to the continuous system. Consequently, you may save plenty of money to acquire a whole new machine.

What Are the Distinguishing Highlights of a Continuous Pyrolysis Plant?

In comparison to the batching type, the continuous pyrolysis machine provides the following unique features:

- Faster and constant feeding and discharging system

A completely automatic pyrolysis plant is an additional expression used to describe this machine. This really is mainly because it uses an automatic screw feeder for feeding the raw materials in the plant's reactor. Typically, the feeding and discharging take place simultaneously with no disruption, round the clock. For that reason, there's no need to wait for a reactor to cool off before feeding when you would do with the batching pyrolysis plants.

- The reactor includes a non-rotary design

Batching pyrolysis machines use a rotary reactor. Typically, it consists of a double helix structure within the reactor that ensures that the raw materials take a 360° rotation when being heated. However, the continuous pyrolysis reactor isn't rotary. It generally comprises a bigger space to make sure that a sizable number of the raw materials is going to be heated evenly, and as well.

- Features a larger size, larger capacity, along with a higher output

Primarily, the continuous pyrolysis equipment is designed for coping with a relatively larger volume of raw materials. For that reason, the dimensions, output, and capacity are all larger and stronger in comparison to a batching plant.

- Consists of a pre-treatment system

Generally, both continuous plant along with the batching type can process rubber waste, oil sludge, tire, and plastic. However, in case the feedstock requires to get pre-treated, the continuous tyre/plastic pyrolysis machine will offer a pre-treatment system. Needless to say, the whole plant also consists of the pre-treatment system, e.g., the crusher or scrap tire shredder, etc.

Key Benefits of Employing a Continuous Pyrolysis Plant

- Environmental friendly.

The gear will maintain a 100% clean production site, which implies there won't be harmful gases and rising dust. What's more, the dedusting system is made up of four steps, which make sure that dust and harmful gases are purified then discharged properly.

- High-temperature feeding and discharging.

That is why, it can save you plenty of manufacturing time. With the time, you can generate significantly higher economic value since time is money.

- Shaftless spiral. As a result of non-axis spiral,

It allows smooth feeding and discharging.

- Modularity and customization.

According to your specific needs, you are able to request your supplier to change the entire pyrolysis equipment for you. Alternatively, you can simply buy the spares that you're lacking.

It is important to modify your pyrolysis machine structure and add spare parts. As a result, the whole tire pyrolysis process won't pollute the environment or have side effects on the health of facilities' workers.